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Building a Housing for Pylontech Battery and Huawei R4850G2 power supply

Manos1966 edited this page Oct 31, 2023 · 6 revisions

Phantomias2006's original post is under Gehäuse für Pylontech Speicher go there to follow updates (in German). I post here the english translation for redundancy reasons only:

During the last weeks I was busy drawing, milling and building a housing for the battery and electronic components.

I have 4 PV modules on the roof which hang on the HM-1500 (downgraded to 600W). This is also installed on the roof and I come directly with 230V into the house. So I have no Victron charge controller installed and can only charge my storage via the 230V. For this reason, I bought a Huawei R4850G2 power supply with CAN connection. This charges the US3000C Pylontech battery with the surplus which otherwise would go into the grid. In addition, a HM-600 inverter is installed which feeds into the grid when needed.

Theoretically, two US3000C Pylontech batteries can be installed.

I have only one and will use the lower slot for emergency power (voltage converter). That's why I installed the sockets for "EMERGENCY" in the front panel.

In case of a power failure, the cables are simply switched from POWER to EMERGENCY and then the voltage converter is active.

Enclosed are a few pictures of how I realized it:

278592570-072523e4-415d-40a9-8006-4f034b08a0c8

278153509-5205266b-11a8-4a25-8674-df27092206d8

278153330-4e471706-1df4-4108-9291-f24b2e3a892c

278128778-7561b64d-b049-4c6a-ad5e-8ef32f3d5567

If you wish, I will add the files and links of the used parts here bit by bit. If you have any questions just contact me.

Parts list (not complete!)

Always look at original post for updates of the components original post is under Gehäuse für Pylontech Speicher

Amazon:

Pylontech US 3000C

Hoymiles HM-600

ESP32 Breakout Board

MEAN WELL Netzteil 5V

MEAN WELL Netzteil 12V

Batteriekabel

Möbelrollen

5V Relais

Waveshare SN65HVD230 CAN Board

NodeMCU

MCP2515 CAN Modul

2x 120mm Gehäuselüfter 12V

1x 120mm Gehäuselüfter Staubabdeckung

Reichelt:

1x LAN Einbaubuchse

2x MC4 Kupplungsbuchse

2x MC4 Kupplungsstecker

1x WAGO Befestigungsadapter Blau

1x WAGO Befestigungsadapter Dunkelgrau-Gelb

1x WAGO Befestigungsadapter Orange

1x Verdrahtungskanal 37.5x50 mm

1x Verdrahtungskanal 25x25 mm

1x BETTERI BC01F Buchse

1x Wieland Steckverbinder RST20I3S S1 YR1 V SW

1x Wieland RST20 PV DOSE AP

1x USB-C Stromkabel

Distrelec:

1x Ringkabelschuhe 6,4mm 16mm2

1-2x Amphenol SLPRATPSB Schwarz

1-2x Amphenol SLPRATPSR ROT

1x Hutschiene

Other Shops:

Huawei R4850G2

Anschlusskabel Huawei R4850G2

The housing as STEP file:

I think with the STEP you can derive everything for a rebuild. The housing consists of 12mm Screen Printing Plates.

In the area of the electronic components I used 5mm Pertinax for heat/fire protection! These are currently not included in the STEP.

Pylontech.assembling.v1.zip

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