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arch: refactor espFoC to be a motor control solution instead
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of a library

Signed-off-by: Felipe Neves <[email protected]>
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uLipe committed Aug 5, 2024
1 parent b602c07 commit 352b2ab
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14 changes: 9 additions & 5 deletions README.md
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![Build](https://github.com/uLipe/espFoC/workflows/Build/badge.svg)
[![License: MIT](https://img.shields.io/badge/License-MIT-yellow.svg)](https://opensource.org/licenses/MIT)

espFoC is a simple implementation of voltage mode, vector controller intended to be used with permanent-magnet synchronous motors (PMSM), and general brushless motors. This component was developed to be used with Zephyr RTOS for example and is aimed to transform
your esp32 chip into a dual axis PMSM motor controller chip
espFoC is a simple implementation of voltage mode, vector controller intended to be used with permanent-magnet synchronous motors (PMSM), and general brushless motors for ESP32S3 Espressif SoC, other SoC from espressif might be supported but the primary requirement is to be a dual
core variant. espFoC started as a library for motor control, but it suffered a goal change, and now it is intended to create a programmable
BLDC (FoC based) motor control-IC, the dual core capabillity splits the controller into application side and motor control core side
the former is intended for user to write it own application or exchange packets with external controller via CAN-Bus, the later is
100% focused on perform motor control algorithm achieving better control bandwidth. Up two axis are supported in this new variant, refer the
simplified architecture below:
![espFoC Simplified Architecture](/doc/images/arch.png)

## Features:

* Voltage mode control, control a PMSM like a DC motor!;
* Position and Speed closed-loop control;
* Single-precision Floating point implementation;
* Sample inverter driver based on esp32 LEDC PWM (easy to wire!);
* Sample rotor position driver based on as5600 encoder (very popular!);
* Easy to wire motor using common drivers and I2C encoders out there!
* Uses openAMP to offload motor control tasks to one of the core, and leave the other for communication;
* support UART and CAN communication;

## Limitations:

* Support for esp32 and esp32s3 only;
* Support for esp32 and esp32s3(primary) only;
* Requires and rotor position sensor, for example, incremental encoder.

## Getting started:
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40 changes: 40 additions & 0 deletions app/CMakeLists.txt
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# SPDX-License-Identifier: Apache-2.0

cmake_minimum_required(VERSION 3.20.0)

set(REMOTE_ZEPHYR_DIR ${CMAKE_CURRENT_BINARY_DIR}/ipm_esp32_appcpu-prefix/src/ipm_esp32_appcpu-build/zephyr)

if("${BOARD}" STREQUAL "esp32s3_devkitm/esp32s3/procpu")
set(BOARD_REMOTE "esp32s3_devkitm/esp32s3/appcpu")
else()
message(FATAL_ERROR "${BOARD} was not supported for this project yet!")
endif()

find_package(Zephyr REQUIRED HINTS $ENV{ZEPHYR_BASE})
project(espfoc)

set(MOTOR_CONTROL_SRC ${APPLICATION_SOURCE_DIR}/../common)
set(MOTOR_CONTROL_INC ${APPLICATION_SOURCE_DIR}/../common/include/espFoC)

FILE(GLOB ipc ${MOTOR_CONTROL_SRC}/ipc/*.c)

set_source_files_properties(${REMOTE_ZEPHYR_DIR}/esp32_appcpu_firmware.c PROPERTIES GENERATED TRUE)
target_sources(app PRIVATE esp_foc_app_core/esp_foc_app.c
esp_foc_app_core/esp_foc_app_shell.c
${ipc}
${REMOTE_ZEPHYR_DIR}/esp32_appcpu_firmware.c)

target_include_directories(app PRIVATE ${MOTOR_CONTROL_INC})

include(ExternalProject)

ExternalProject_Add(
espfoc_remote
SOURCE_DIR ${APPLICATION_SOURCE_DIR}/espfoc_motor_core
INSTALL_COMMAND ""
CMAKE_CACHE_ARGS -DBOARD:STRING=${BOARD_REMOTE}
BUILD_BYPRODUCTS "${REMOTE_ZEPHYR_DIR}/${KERNEL_BIN_NAME}"
BUILD_ALWAYS True
)

add_dependencies(app espfoc_remote)
1 change: 1 addition & 0 deletions app/boards/esp32s3_devkitm.conf
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CONFIG_SOC_ESP32S3_PROCPU=y
19 changes: 19 additions & 0 deletions app/boards/esp32s3_devkitm.overlay
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/*
* Copyright (c) 2023 Felipe Neves <[email protected]>
*
* SPDX-License-Identifier: Apache-2.0
*/

/ {
chosen {
/*
* shared memory reserved for the inter-processor communication
*/
zephyr,ipc_shm = &shm0;
zephyr,ipc = &ipm0;
};
};

&ipm0 {
status = "okay";
};
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19 changes: 19 additions & 0 deletions app/espfoc_motor_core/CMakeLists.txt
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# SPDX-License-Identifier: Apache-2.0

cmake_minimum_required(VERSION 3.20.0)

find_package(Zephyr REQUIRED HINTS $ENV{ZEPHYR_BASE})
project(espfoc_remote)

set(MOTOR_CONTROL_SRC ${APPLICATION_SOURCE_DIR}/../../common)
set(MOTOR_CONTROL_INC ${APPLICATION_SOURCE_DIR}/../../common/include/espFoC)

FILE(GLOB ipc ${MOTOR_CONTROL_SRC}/ipc/*.c)
FILE(GLOB motor_control ${MOTOR_CONTROL_SRC}/motor_control/*.c)

target_sources(app PRIVATE esp_foc_motor.c
esp_foc_hardware_if.c
${ipc}
${motor_control})

target_include_directories(app PRIVATE ${MOTOR_CONTROL_INC})
105 changes: 105 additions & 0 deletions app/espfoc_motor_core/boards/esp32s3_devkitm_appcpu.overlay
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/*
* Copyright (c) 2023 Felipe Neves <[email protected]>
*
* SPDX-License-Identifier: Apache-2.0
*/
#include <zephyr/dt-bindings/i2c/i2c.h>
#include <zephyr/dt-bindings/pwm/pwm.h>
#include <dt-bindings/pinctrl/esp32s3-pinctrl.h>

/ {
chosen {
/*
* shared memory reserved for the inter-processor communication
*/
zephyr,ipc_shm = &shm0;
zephyr,ipc = &ipm0;
};

aliases {
motor-pwm-0 = &ledc0;
};
};

&pinctrl {
ledc0_default: ledc0_default {
group1 {
pinmux = <LEDC_CH0_GPIO2>;
output-enable;
};
group2 {
pinmux = <LEDC_CH1_GPIO3>;
output-enable;
};
group3 {
pinmux = <LEDC_CH2_GPIO4>;
output-enable;
};

};

i2c0_default: i2c0_default {
group1 {
pinmux = <I2C0_SDA_GPIO17>,
<I2C0_SCL_GPIO18>;
bias-pull-up;
drive-open-drain;
output-high;
};
};

ledc1_default: ledc1_default {
group1 {
pinmux = <LEDC_CH0_GPIO5>;
output-enable;
};
group2 {
pinmux = <LEDC_CH1_GPIO6>;
output-enable;
};
group3 {
pinmux = <LEDC_CH2_GPIO7>;
output-enable;
};

};

i2c1_default: i2c1_default {
group1 {
pinmux = <I2C1_SDA_GPIO19>,
<I2C1_SCL_GPIO20>;
bias-pull-up;
drive-open-drain;
output-high;
};
};

};

&ipm0 {
status = "okay";
};

&ledc0 {
pinctrl-0 = <&ledc0_default>;
pinctrl-names = "default";
status = "okay";
#address-cells = <1>;
#size-cells = <0>;
channel0@0 {
reg = <0x0>;
timer = <0>;
};
};

&i2c0 {
status = "okay";
angle_sensor: as5600@0 {
compatible = "ams,as5600";
status = "okay";
};
};

&timer3 {
status = "okay";
};
165 changes: 165 additions & 0 deletions app/espfoc_motor_core/esp_foc_hardware_if.c
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/*
* MIT License
*
* Copyright (c) 2021 Felipe Neves
*
* Permission is hereby granted, free of charge, to any person obtaining a copy
* of this software and associated documentation files (the "Software"), to deal
* in the Software without restriction, including without limitation the rights
* to use, copy, modify, merge, publish, distribute, sublicense, and/or sell
* copies of the Software, and to permit persons to whom the Software is
* furnished to do so, subject to the following conditions:
*
* The above copyright notice and this permission notice shall be included in all
* copies or substantial portions of the Software.
*
* THE SOFTWARE IS PROVIDED "AS IS", WITHOUT WARRANTY OF ANY KIND, EXPRESS OR
* IMPLIED, INCLUDING BUT NOT LIMITED TO THE WARRANTIES OF MERCHANTABILITY,
* FITNESS FOR A PARTICULAR PURPOSE AND NONINFRINGEMENT. IN NO EVENT SHALL THE
* AUTHORS OR COPYRIGHT HOLDERS BE LIABLE FOR ANY CLAIM, DAMAGES OR OTHER
* LIABILITY, WHETHER IN AN ACTION OF CONTRACT, TORT OR OTHERWISE, ARISING FROM,
* OUT OF OR IN CONNECTION WITH THE SOFTWARE OR THE USE OR OTHER DEALINGS IN THE
* SOFTWARE.
*/

#include <stdbool.h>
#include <zephyr/kernel.h>
#include <zephyr/device.h>
#include <zephyr/drivers/gpio.h>
#include <zephyr/drivers/i2c.h>
#include <zephyr/drivers/pwm.h>
#include <espFoC/motor_control/esp_foc.h>
#include "esp_foc_hardware_if.h"

static sys_dlist_t motor_if_list;

struct z_esp_foc_motor_if {
sys_dnode_t link;
struct device *pwm_device;
struct device *i2c_device;
struct device *gpio_device;
struct esp_foc_motor_interface self;

float current_rotor_deg;
float current_rotor_speed_dps;
};

static int reset(struct esp_foc_motor_interface *self)
{
return 0;
}

static int enable(struct esp_foc_motor_interface *self)
{
return 0;
}

static int set_duty_cycles(struct esp_foc_motor_interface *self, float a, float b, float c)
{
return 0;
}

static int get_rotor_angle(struct esp_foc_motor_interface *self, float *angle)
{
if(!angle)
return -EINVAL;

return 0;
}

static int get_rotor_speed_dps(struct esp_foc_motor_interface *self, float *speed_dps)
{
if(!speed_dps)
return -EINVAL;

return 0;
}

static int align_rotor(struct esp_foc_motor_interface *self)
{
return 0;
}

static int get_acumulated_angle(struct esp_foc_motor_interface *self, float *angle)
{
if(!angle)
return -EINVAL;

return 0;
}

static int get_encoder_ppr(struct esp_foc_motor_interface *self, float *ppr)
{
if(!ppr)
return -EINVAL;

return 0;
}

static int get_dc_bus_voltage(struct esp_foc_motor_interface *self, float *vdc)
{
if(!vdc)
return -EINVAL;

return 0;
}

static int get_currents(struct esp_foc_motor_interface *self, float *ia, float *ib, float *ic)
{
if(!ia && !ib && !ic)
return -EINVAL;

return -ENOTSUP;
}

static int number_of_shunts(struct esp_foc_motor_interface *self, int *shunts)
{
if(!shunts)
return -EINVAL;

return -ENOTSUP;
}

static int fetch_sensors(struct esp_foc_motor_interface *self)
{
return 0;
}

const struct z_esp_foc_motor_if [Z_ESP_FOC_MAX] = {
{
.reset = reset,
.enable = enable,
.set_duty_cycles = set_duty_cycles,
.get_rotor_angle = get_rotor_angle,
.get_rotor_speed_dps = get_rotor_speed_dps,
.align_rotor = align_rotor,
.get_acumulated_angle = get_acumulated_angle,
.get_encoder_ppr = get_encoder_ppr,
.get_dc_bus_voltage = get_dc_bus_voltage,
.get_currents = get_currents,
.number_of_shunts = number_of_shunts,
.fetch_sensors = fetch_sensors,
},
{
.reset = reset,
.enable = enable,
.set_duty_cycles = set_duty_cycles,
.get_rotor_angle = get_rotor_angle,
.get_rotor_speed_dps = get_rotor_speed_dps,
.align_rotor = align_rotor,
.get_acumulated_angle = get_acumulated_angle,
.get_encoder_ppr = get_encoder_ppr,
.get_dc_bus_voltage = get_dc_bus_voltage,
.get_currents = get_currents,
.number_of_shunts = number_of_shunts,
.fetch_sensors = fetch_sensors,
}
}

struct esp_foc_motor_interface* z_esp_foc_get_interface(enum zephyr_esp_foc_instances instance)
{
if(instance >= Z_ESP_FOC_MAX)
return NULL;

return &z_esp_foc_motor_if.self[instance];
}
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