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A MakerBogans & Safflower Production

Roadkill Enhanced Toolhead PCB Family

The RKE family of toolhead boards are based off the roadkill board designed xbst_ but offers numerous improvements.

  • Heater current capacity is greatly improved offering 5A of capacity on the RKE-Long board and 6A on RKE2.
  • Support for simultaneous use of neopixels, filament sensor, inductive probe and x endstop switch with dedicated ports for all features.
  • All boards within the RKE family are pin compatible allowing for mix and matching of boards.

Important Notes

  • Heater screw terminal is polarised, as the 24V supply is used as a common rail.
  • Nylon or printed washers should be used to protect the mounting holes due to the proximity of the traces to the holes.
  • LED port is designed for neopixels and uses a common 5V rail with the filament sensor port.
  • Probe port has a 24V power rail derived from the heater.

Do not connect a wire between the MCU and the Roadkill probe port for V, this will result in backfeeding 24V into the MCU. V is provided from the Heater

BOM

Per Board,

  • 1 x 20 pin IDC header (2x10 2.54mm pitch)
  • 5 x 2 pin JST-XH
  • 3 x 3 pin JST-XH (2x for RKE Long)
  • 1 x 4 pin JST-XH (2X for RKE Long)
  • 1 x 5 mm pitch screw terminal (TB00250002BE)

Molex temp-flex ribbon is the preferred ribbon solution (Molex, 100057-0101).

For IDC connector/sockets 3M D89120-0131HK with D3448-89120 strain relief clip are the preferred solutions.

Pinout for Ports

IDC numbering is ODD_EVEN with 1 denoted by an arrow on the PCB

Pin 1 of the JST-XH ports is the square pads on the PCB.

For RKE2

Port Pin 1 (IDC PIN) Pin 2 (IDC PIN) Pin 3 (IDC PIN) Pin 4 (IDC PIN)
Layer Fan Fan Voltage (18) Fan GND (20) - -
Heater Fan Fan Voltage (14) Fan GND (16) - -
X endstop GND (2) Signal (12) - -
Filament Sensor 5 V (4) GND (2) Signal (10) -
Neopixel 5 V (4) GND (2) Data In (6) -
Probe 24 (1,2) GND (2) Signal (8) -
Thermistor (T0) T0 (11) GNDA (9) - -
Extruder Stepper A1 (19) A2 (17) B1 (15) B2 (13)
Heater 24 V (1,3) HE GND (5,7) - -

RKE Long utilises a combined Filament Sensor and X endstop port pinout is below.

Port Pin 1 (IDC PIN) Pin 2 (IDC PIN) Pin 3 (IDC PIN) Pin 4 (IDC PIN)
Combined FS and XES 5 V (4) GND (2) Signal (12) Signal (10)

Schematic

Probe Wiring

It is critical to wire Z probe correctly to avoid damage to MCU. Follow the below wiring guides

Troubleshooting

Number Symptoms Cause Solution
1 X endstop is permently triggered or not triggering X end stop is shorted to GND on the MCU->Roadkill board, S is connected to G on the X endstop port Swap X endstop pins on the MCU->Roadkill board
2 Probe disconnecting when heater is turned on, Flickering Probe during PWM control of the Probe Reversed Polarity on the 24 V Screw terminal on the MCU->Roadkill board Swap Heater Wires on the MCU->Roadkill board

License

Creative Commons License
This work is licensed under a Creative Commons Attribution 4.0 International License.

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