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Anycubic-i3-Mega-IDEX-mod

This mod converts the Anycubic i3 Mega into an IDEX 3D printer. all1

The project is currently still in its design phase but already printed to build a first version. It uses a 1515 aluminum extrusion and MGN12 linear rail for the X gantry. (The printer itself will get a linear rail mod for the bed as well and upgrades to 24V.) x_gantry1 x_gantry_rear1

The two independent print heads are driven by 1.8° Nema17 pancake stepper motors to save weight. It uses E3D compatible V6 hotends with M12 threaded heatsinks and ceramic heating cores to get a small size: print_heads_close1 The coldend will be cooled by a 30 mm axial fan and the printed model is being cooled by a powerful GDSTIME 4010 radial fan with 12k RPM.

Intention is to print the parts with ASA-CF for more rigidity. But ABS or ASA should be fine as well.

Features:

  • slim print heads
  • MGN12 linear rails with MGN12C blocks
  • V6 hotends with CHC blocks and threaded heatsinks
  • 30 mm coldend fan
  • 4010 mm radial fan for part cooling
  • endstops on both ends of the X rail and on right print head to have multiple homing options (prefer mechanical micro switches due to better precision)
  • bowden setups for light weight print heads

Electronics:

  • You will need a board with at least 7 driver sockets.
  • Upgrade to 24 V PSU and board and all fans (mind the heating bed as well!).

BOM:

  • 2 * 30 mm axial fan (5 pack) GDSTIME
  • 2 * 4010 radial fan (2 pack) GDSTIME
  • 2 * threaded heatsink TriangleLab
  • 2 * Ceramic Heating Core TriangleLab
  • 2 * Nema17 pancake stepper motors 17HE08-1004S
  • 300 mm MGN12 linear rail with 2 MGN12C blocks
  • 300 mm 1515 aluminum extrusion
  • M3 heat inserts
  • to be updated...

Changelog:

  • 2023-04-11: Creation of this project
  • 2023-04-21: Upload of print heads STLs
  • 2023-05-22: Upload of left and right X axis mounts and respective motor mounts
  • 2023-05-28: Replaced X axis mounts with v2 versions and corrected linear bearing diameter (reference Anycubic i3 Mega model was wrong here)
  • 2023-06-16: Updated right motor mount (more rigid pulley stand off) and added mod for Y axis tensioner for use of original bed/linear rails.
  • 2023-07-25: Upload of left and right waste bucket and mould for the nozzle lips.
  • 2023-07-26: Updated README.md with latest pictures.

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This mod converts the Anycubic i3 Mega into an IDEX 3D printer.

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