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OpenSource Display for VESC Controllers

Русская версия / English version

Screenshots

Video demonstration

https://youtu.be/2bIfX92aeMQ

Usability features

  • Two interface modes: expert (as in the screenshots) and simplified
    • In expert mode, all current indicators for controllers, a graph of speed and power are available
    • The simplified interface displays the current speed, as well as information about the session and data from the last start when stopping. There are 3 parameters available for configuration
  • Fast display of current speed and current data
  • Saves the total distance (odometer)
  • Calculation of the parameters of the session (average speed, maximum, watts, etc.)
  • Saving session history, plotting speed and power during the session
  • Has several indicators of consumption efficiency (eg. WhKm, WhKmH)
  • Speedlogic mode with a maximum refresh rate for measuring acceleration 0-40, 0-50, 0-60, 0-70
  • Fully supports (and designed for) Dual-ESC mode

Architectural features

  • Written entirely in Python
  • Layout support for different screens (currently only 640x480 and 480x320 are drawn)
  • Works on any device with Python 3.7 and higher
  • The performance reaches 16-18 information updates per second on an old and slow device, such as the Raspberry Pi Zero W
  • VESC-UART part can provide data to third-party services in Json via API

Architecture details

The project consists of two parts: vesc-uart and vesc-display

The first part,vesc-uart, holds the connection to the serial interface connected to the ESC. Starts an HTTP server for receiving requests, receives data from ESC when requests are received and returns it as a JSON structure. vesc-uart also supports tcp transport, for connecting to tcp server VescTool. ( https://github.com/mark99i/vesc-uart )

The second part, vesc-display, receives data via the API and displays it in the PyQt5-based user interface. ( https://github.com/mark99i/vesc-display )

If necessary, the parts can be located on different devices (and in different places), only ip connectivity is required

Installing the pigpio service on RaspberryPi

Note: You can skip this section if you will not use gpio pins to connect to the ESC.

Connect to the device via SSH and clone the pigpio project:

# uncomment if you are in the session as a user and not as root
# sudo -s 
cd /root
wget https://github.com/joan2937/pigpio/archive/master.zip
unzip master.zip
cd pigpio-master
make
make install

Create a systemd service and run it.

cat > /etc/systemd/system/pigpiod.service << EOF
[Unit]
Description=PIGPIO Service
After=network.target

[Service]
Type=simple
ExecStart=/root/pigpio-master/pigpiod -g -l
StandardOutput=syslog
StandardError=syslog

KillSignal=SIGINT
KillMode=process
TimeoutStopSec=10
TimeoutStartSec=10

[Install]
WantedBy=multi-user.target
EOF

systemctl daemon-reload
service pigpiod start
service pigpiod status
systemctl enable pigpiod

The installation of pigpiod is finished.

Installation vesc-uart and vesc-display

Connect via SSH to the device, clone the project and install the necessary packages

sudo -s
cd /home/$SUDO_USER/Desktop/
git clone https://github.com/mark99i/vesc-uart
git clone https://github.com/mark99i/vesc-display
chown -R $SUDO_USER:$SUDO_USER /home/$SUDO_USER/Desktop/
apt install python3 python3-pip python-pyqt5 python3-pyqt5.qtchart -y
python3 -m pip install PySerial
python3 -m pip install ujson
python3 -m pip install screeninfo

python3 -c "import serial.tools.list_ports; print ([port.name for port in serial.tools.list_ports.comports()])"

Check that the serial interface (eg. /dev/ttyUSB0) connected to ESC is available as a result of last command.

Create a systemd service and run it. As a result of executing the service vesc-uart status command, the status should be active, and the last line of the log is starting server

cat > /etc/systemd/system/vesc-uart.service << EOF
[Unit]
Description=VESC-UART Service
After=network.target

[Service]
Type=simple
ExecStart=/usr/bin/python3 -u /home/$SUDO_USER/Desktop/vesc-uart/main.py
StandardOutput=syslog
StandardError=syslog

KillSignal=SIGINT
KillMode=process
TimeoutStopSec=10
TimeoutStartSec=10

[Install]
WantedBy=multi-user.target
EOF

systemctl daemon-reload
service vesc-uart start
service vesc-uart status
systemctl enable vesc-uart

The installation of vesc-uart is finished.

To automatically start the GUI at system startup, you need to refer to the manual for the GUI environment you have installed. In my case, it was a Raspberry Pi Zero W

mkdir /home/$SUDO_USER/.config/autostart
cat > /home/$SUDO_USER/.config/autostart/vesc-display.desktop << EOF
[Desktop Entry]
Encoding=UTF-8
Name=vdisplay
Comment=vesc-display
Exec=/usr/bin/python3 /home/$SUDO_USER/Desktop/vesc-display/main.py
EOF
chown -R $SUDO_USER:$SUDO_USER /home/$SUDO_USER/.config/autostart

Enjoy!

Configuring the connection to VESC

To create a configuration file, run python3 vesc-display/main.py and close it. The configuration file will be located at the path vesc-display/configs/config.json, use the nano editor for editing.

There are three ways to connect to VESC:

  • the physical port serial/uart or usb-serial adapter (scheme port://)
  • tcp, with the intermediate device VescTool (scheme tcp://, see Run in test mode, using TCP)
  • using gpio pins using software serial library pigpio (scheme pigpio://)

Thus, the value of the serial_vesc_path option can have the form:

  • port://{path_to_device}?speed={speed} (for example: port:///dev/ttyUSB0?speed=115200)
  • tcp://{ip_address}:{port} (for example: tcp://192.168.1.10:65102)
  • pigpio://?tx={tx_pin}&rx={rx_pin}&speed={speed} (for example: pigpio://?tx=21&rx=20&speed=57600)

If you are using pigpio, carefully study the pinout of your board to enter the correct gpio pin numbers for connection. Installing pins that are occupied (for example, by the display or the spi module of the sd card) may cause the device to malfunction.

By default, the option value is port:///dev/ttyUSB0?speed=115200, that is, using an external usb-serial adapter and the speed is 115200.

Setting up parameters

After the first launch, if you use DualESC, you will have information about only one ESC, and the speed and some other parameters will not be displayed correctly. Make sure that the options MotorCFG -> AdditionalInfo are correctly set on the locally connected ESC: MotorPoles, WheelDiameter, BatteryCells, BatteryCapacity.

Then load these settings from ESC via the get configuration from vesc option in the settings. The options of the same name in the settings and esc_b_id should be synchronized.

If you use an unsupported VESC FW, the get configuration from vesc option will not work, the parameters will need to be set manually.

Run in test mode, using TCP

If your ESC has a Bluetooth module, thanks to the support of the vesc-uart tcp transport, you can test the functionality without connecting to the ESC serial port.

To do this, start the TCP Server in the VescTool connected to the ESC.

Edit the vesc-display/configs/config.json file (it will appear after the first launch) and change the serial_vesc_path option to tcp://{ip}:{port} Example: tcp://192.168.1.20:65102.

If you did everything correctly, the information from the ESC will start updating (a little slower than when connecting the UART).

Configuration description

The entire configuration is stored in the vesc-display/configs/config.json file that appears after the first launch of vesc-display. All options, except for text serial_vesc_api and serial_vesc_path, can be changed using the built-in GUI editor. Config also contain other service options, changing which is not recommended without studying the source code

Options and their descriptions:

Option Description
delay_update_ms Pause in milliseconds between updates in the main thread of receiving information. It may be necessary if you want to reduce the load on the device or ESC by reducing the number of requests
delay_chart_update_ms Pause in milliseconds between graph updates in the GUI
chart_points The number of points on the graph. The more points there are, the longer the time interval is displayed on the graph
chart_pcurrent_insteadof_power Display the values of the total phase current (PC) on the graph instead of the power (W)
nsec_calc_count The number of states stored by the NSec calculation function is set based on UpdatesPerSeconds
use_gui_lite Use a simplified interface
mtemp_insteadof_load Display the motor temperature (MT) instead of loading the controller (L). Set 1 if you have a motor temperature sensor connected
speed_as_integer Display the speed as an integer (without the fractional part)
write_session Record your trip history
write_session_track Record speed and power points during the trip for generate charts
session_track_average_sec The number of seconds for which the average value of speed and power is taken. For short trips, slide 5-8, for long ones, increase
hw_controller_current_limit The current parameter that is declared by your ESC manufacturer as the maximum. It only affects the calculation of the Load (L) point in the ESC statistics
hw_controller_voltage_offset_mv Offset of voltage measurements (if the ESC measures inaccurately)
switch_a_b_esc This option will reverse the display of ESC in the main window
esc_b_id When using Dual-ESC mode, it will require setting the ID of the second ESC
write_logs When this option is enabled, the application will record statistics when they are updated. They will be stored in the logs folder named session_$date_$time.log. They can be reproduced in the future via vesc-display/main.py <path to log file>. Please note that the log size is quite large, make sure that you don't run out of disk memory
motor_magnets The number of magnets in your motor. Required to convert ERPM to RPM. Affects the calculation of the current speed and mileage distances
wheel_diameter The outer diameter of the wheel in mm. Affects the calculation of the current speed and mileage distances
battery_cells The number of consecutive blocks of your battery. Affects the determination of the current charge level and operation of the battery_tracking function
battery_mah The declared or tested battery capacity in milliamps per hour. Affects on operation of the battery_tracking function
serial_vesc_api The API address of the vesc-uart service. By default, it is assumed that it is located on the same device
serial_vesc_path see Configuring the connection to VESC (above)
serial_speed The speed of the serial port, when using the physical interface to connect to the ESC
service_enable_debug Option to enable debugging of the vesc-uart service. By default, when enabled, the log will be output to syslog
service_rcv_timeout_ms The option of the maximum waiting time for the response of the vesc-uart service from ESC. It can be increased when using TCP mode and a bad network

Changes serial_vesc_api, serial_vesc_path, service_enable_debug and service_rcv_timeout_ms options require restarting the connection with ESC in the service vesc-uart status panel (UART button at the top). The remaining options are applied immediately after clicking OK in the editor.

The standard values for the options can be found in the file vesc-display/config.py