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skin.cpp
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skin.cpp
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//Copyright (c) 2018 Ultimaker B.V.
//CuraEngine is released under the terms of the AGPLv3 or higher.
#include <cmath> // std::ceil
#include "Application.h" //To get settings.
#include "ExtruderTrain.h"
#include "skin.h"
#include "sliceDataStorage.h"
#include "settings/EnumSettings.h" //For EFillMethod.
#include "settings/types/AngleRadians.h" //For the infill support angle.
#include "settings/types/Ratio.h"
#include "utils/math.h"
#include "utils/polygonUtils.h"
#define MIN_AREA_SIZE (0.4 * 0.4)
namespace cura
{
coord_t SkinInfillAreaComputation::getSkinLineWidth(const SliceMeshStorage& mesh, const LayerIndex& layer_nr)
{
coord_t skin_line_width = mesh.settings.get<coord_t>("skin_line_width");
if (layer_nr == 0)
{
const ExtruderTrain& train_skin = mesh.settings.get<ExtruderTrain&>("top_bottom_extruder_nr");
skin_line_width *= train_skin.settings.get<Ratio>("initial_layer_line_width_factor");
}
return skin_line_width;
}
coord_t SkinInfillAreaComputation::getWallLineWidth0(const SliceMeshStorage& mesh, const LayerIndex& layer_nr)
{
coord_t wall_line_width_0 = mesh.settings.get<coord_t>("wall_line_width_0");
if (layer_nr == 0)
{
const ExtruderTrain& train_wall_0 = mesh.settings.get<ExtruderTrain&>("wall_0_extruder_nr");
wall_line_width_0 *= train_wall_0.settings.get<Ratio>("initial_layer_line_width_factor");
}
return wall_line_width_0;
}
coord_t SkinInfillAreaComputation::getWallLineWidthX(const SliceMeshStorage& mesh, const LayerIndex& layer_nr)
{
coord_t wall_line_width_x = mesh.settings.get<coord_t>("wall_line_width_x");
if (layer_nr == 0)
{
const ExtruderTrain& train_wall_x = mesh.settings.get<ExtruderTrain&>("wall_x_extruder_nr");
wall_line_width_x *= train_wall_x.settings.get<Ratio>("initial_layer_line_width_factor");
}
return wall_line_width_x;
}
coord_t SkinInfillAreaComputation::getInfillSkinOverlap(const SliceMeshStorage& mesh, const LayerIndex& layer_nr, const coord_t& innermost_wall_line_width)
{
coord_t infill_skin_overlap = 0;
{ // compute infill_skin_overlap
const ExtruderTrain& train_infill = mesh.settings.get<ExtruderTrain&>("infill_extruder_nr");
const Ratio infill_line_width_factor = (layer_nr == 0) ? train_infill.settings.get<Ratio>("initial_layer_line_width_factor") : Ratio(1.0);
const bool infill_is_dense = mesh.settings.get<coord_t>("infill_line_distance") < mesh.settings.get<coord_t>("infill_line_width") * infill_line_width_factor + 10;
if (!infill_is_dense && mesh.settings.get<EFillMethod>("infill_pattern") != EFillMethod::CONCENTRIC)
{
infill_skin_overlap = innermost_wall_line_width / 2;
}
}
return infill_skin_overlap;
}
SkinInfillAreaComputation::SkinInfillAreaComputation(const LayerIndex& layer_nr, SliceMeshStorage& mesh, bool process_infill)
: layer_nr(layer_nr)
, mesh(mesh)
, bottom_layer_count(mesh.settings.get<size_t>("bottom_layers"))
, initial_bottom_layer_count(mesh.settings.get<size_t>("initial_bottom_layers"))
, top_layer_count(mesh.settings.get<size_t>("top_layers"))
, wall_line_count(mesh.settings.get<size_t>("wall_line_count"))
, skin_line_width(getSkinLineWidth(mesh, layer_nr))
, wall_line_width_0(getWallLineWidth0(mesh, layer_nr))
, wall_line_width_x(getWallLineWidthX(mesh, layer_nr))
, innermost_wall_line_width((wall_line_count == 1) ? wall_line_width_0 : wall_line_width_x)
, infill_skin_overlap(getInfillSkinOverlap(mesh, layer_nr, innermost_wall_line_width))
, skin_inset_count(mesh.settings.get<size_t>("skin_outline_count"))
, no_small_gaps_heuristic(mesh.settings.get<bool>("skin_no_small_gaps_heuristic"))
, process_infill(process_infill)
, top_reference_wall_expansion(mesh.settings.get<coord_t>("top_skin_preshrink"))
, bottom_reference_wall_expansion(mesh.settings.get<coord_t>("bottom_skin_preshrink"))
, top_skin_expand_distance(mesh.settings.get<coord_t>("top_skin_expand_distance"))
, bottom_skin_expand_distance(mesh.settings.get<coord_t>("bottom_skin_expand_distance"))
, top_reference_wall_idx(getReferenceWallIdx(top_reference_wall_expansion))
, bottom_reference_wall_idx(getReferenceWallIdx(bottom_reference_wall_expansion))
{
}
/*
* This function is executed in a parallel region based on layer_nr.
* When modifying make sure any changes does not introduce data races.
*
* this function may only read/write the skin and infill from the *current* layer.
*/
Polygons SkinInfillAreaComputation::getWalls(const SliceLayerPart& part_here, int layer2_nr, unsigned int wall_idx)
{
Polygons result;
if (layer2_nr >= static_cast<int>(mesh.layers.size()))
{
return result;
}
const SliceLayer& layer2 = mesh.layers[layer2_nr];
for (const SliceLayerPart& part2 : layer2.parts)
{
if (part_here.boundaryBox.hit(part2.boundaryBox))
{
if (wall_idx <= 0)
{
result.add(part2.outline);
}
else if (wall_idx <= part2.insets.size())
{
result.add(part2.insets[wall_idx - 1]); // -1 because it's a 1-based index
}
}
}
return result;
};
int SkinInfillAreaComputation::getReferenceWallIdx(coord_t& preshrink) const
{
for (int wall_idx = wall_line_count; wall_idx > 0; wall_idx--)
{
coord_t wall_line_width = (wall_idx > 1)? wall_line_width_x : wall_line_width_0;
int next_wall_idx = wall_idx - 1;
coord_t next_wall_line_width = (next_wall_idx > 1)? wall_line_width_x : (next_wall_idx == 0)? 0 : wall_line_width_0;
coord_t diff_to_next_wall = (wall_line_width + next_wall_line_width) / 2;
if (std::abs(preshrink - diff_to_next_wall) <= 10)
{ // snap preshrink to closest wall
preshrink = 0;
return next_wall_idx;
}
if (preshrink < diff_to_next_wall)
{
return wall_idx;
}
preshrink -= diff_to_next_wall;
}
return 0;
}
/*
* This function is executed in a parallel region based on layer_nr.
* When modifying make sure any changes does not introduce data races.
*
* generateSkinAreas reads data from mesh.layers.parts[*].insets and writes to mesh.layers[n].parts[*].skin_parts
* generateSkinInsets only read/writes the skin_parts from the current layer.
*
* generateSkins therefore reads (depends on) data from mesh.layers[*].parts[*].insets and writes mesh.layers[n].parts[*].skin_parts
*/
void SkinInfillAreaComputation::generateSkinsAndInfill()
{
generateSkinAndInfillAreas();
SliceLayer* layer = &mesh.layers[layer_nr];
for (unsigned int part_nr = 0; part_nr < layer->parts.size(); part_nr++)
{
SliceLayerPart& part = layer->parts[part_nr];
generateSkinInsetsAndInnerSkinInfill(&part);
generateRoofing(part);
}
}
/*
* This function is executed in a parallel region based on layer_nr.
* When modifying make sure any changes does not introduce data races.
*
* generateSkinAreas reads data from mesh.layers[*].parts[*].insets and writes to mesh.layers[n].parts[*].skin_parts
*/
void SkinInfillAreaComputation::generateSkinAndInfillAreas()
{
SliceLayer& layer = mesh.layers[layer_nr];
if (!process_infill && bottom_layer_count == 0 && top_layer_count == 0)
{
return;
}
for (unsigned int part_nr = 0; part_nr < layer.parts.size(); part_nr++)
{
SliceLayerPart& part = layer.parts[part_nr];
if (part.insets.size() < wall_line_count)
{
continue; // the last wall is not present, the part should only get inter perimeter gaps, but no skin or infill.
}
generateSkinAndInfillAreas(part);
}
}
/*
* This function is executed in a parallel region based on layer_nr.
* When modifying make sure any changes does not introduce data races.
*
* generateSkinAreas reads data from mesh.layers[*].parts[*].insets and writes to mesh.layers[n].parts[*].skin_parts
*/
void SkinInfillAreaComputation::generateSkinAndInfillAreas(SliceLayerPart& part)
{
Polygons original_outline = part.insets.back().offset(-innermost_wall_line_width / 2);
// make a copy of the outline which we later intersect and union with the resized skins to ensure the resized skin isn't too large or removed completely.
Polygons upskin;
if (top_layer_count > 0)
{
upskin = Polygons(original_outline);
}
Polygons downskin;
if (bottom_layer_count > 0 || layer_nr < LayerIndex(initial_bottom_layer_count))
{
downskin = Polygons(original_outline);
}
calculateBottomSkin(part, downskin);
calculateTopSkin(part, upskin);
applySkinExpansion(original_outline, upskin, downskin);
// now combine the resized upskin and downskin
Polygons skin = upskin.unionPolygons(downskin);
skin.removeSmallAreas(MIN_AREA_SIZE);
if (process_infill)
{ // process infill when infill density > 0
// or when other infill meshes want to modify this infill
generateInfill(part, skin);
}
for (PolygonsPart& skin_area_part : skin.splitIntoParts())
{
part.skin_parts.emplace_back();
part.skin_parts.back().outline = skin_area_part;
}
}
/*
* This function is executed in a parallel region based on layer_nr.
* When modifying make sure any changes does not introduce data races.
*
* this function may only read/write the skin and infill from the *current* layer.
*/
void SkinInfillAreaComputation::calculateBottomSkin(const SliceLayerPart& part, Polygons& downskin)
{
if (bottom_layer_count == 0 && initial_bottom_layer_count == 0)
{
return; // downskin remains empty
}
if (layer_nr < LayerIndex(initial_bottom_layer_count))
{
return; // don't subtract anything form the downskin
}
LayerIndex bottom_check_start_layer_idx = std::max(LayerIndex(0), layer_nr - bottom_layer_count);
Polygons not_air = getWalls(part, bottom_check_start_layer_idx, bottom_reference_wall_idx).offset(bottom_reference_wall_expansion);
if (!no_small_gaps_heuristic)
{
for (int downskin_layer_nr = bottom_check_start_layer_idx + 1; downskin_layer_nr < layer_nr; downskin_layer_nr++)
{
not_air = not_air.intersection(getWalls(part, downskin_layer_nr, bottom_reference_wall_idx).offset(bottom_reference_wall_expansion));
}
}
const double min_infill_area = mesh.settings.get<double>("min_infill_area");
if (min_infill_area > 0.0)
{
not_air.removeSmallAreas(min_infill_area);
}
downskin = downskin.difference(not_air); // skin overlaps with the walls
}
void SkinInfillAreaComputation::calculateTopSkin(const SliceLayerPart& part, Polygons& upskin)
{
if (static_cast<int>(layer_nr + top_layer_count) < static_cast<int>(mesh.layers.size()) && top_layer_count > 0)
{
Polygons not_air = getWalls(part, layer_nr + top_layer_count, top_reference_wall_idx).offset(top_reference_wall_expansion);
if (!no_small_gaps_heuristic)
{
for (int upskin_layer_nr = layer_nr + 1; upskin_layer_nr < layer_nr + top_layer_count; upskin_layer_nr++)
{
not_air = not_air.intersection(getWalls(part, upskin_layer_nr, top_reference_wall_idx).offset(top_reference_wall_expansion));
}
}
// Prevent removing top skin layers
Polygons upskin_before(upskin.difference(not_air));
const double min_infill_area = mesh.settings.get<double>("min_infill_area");
if (min_infill_area > 0.0)
{
not_air.removeSmallAreas(min_infill_area);
}
upskin = upskin.difference(not_air); // skin overlaps with the walls
upskin = upskin.unionPolygons(upskin_before); // in some cases the top skin layer might be removed. To prevent it add them back
}
}
/*
* This function is executed in a parallel region based on layer_nr.
* When modifying make sure any changes does not introduce data races.
*
* this function may only read/write the skin and infill from the *current* layer.
*/
void SkinInfillAreaComputation::applySkinExpansion(const Polygons& original_outline, Polygons& upskin, Polygons& downskin)
{
// First we set the amount of distance we want to expand, as indicated in settings
coord_t top_outset = top_skin_expand_distance;
coord_t bottom_outset = bottom_skin_expand_distance;
coord_t top_min_width = mesh.settings.get<coord_t>("min_skin_width_for_expansion") / 2;
coord_t bottom_min_width = top_min_width;
// Compensate for the pre-shrink applied because of the Skin Removal Width.
// The skin removal width is satisfied by applying a close operation and
// it's done in the calculateTopSkin and calculateBottomSkin, by expanding the infill.
// The inset of that close operation is applied in calculateTopSkin and calculateBottomSkin
// The outset of the close operation is applied at the same time as the skin expansion.
top_outset += top_reference_wall_expansion;
bottom_outset += bottom_reference_wall_expansion;
// Calculate the shrinkage needed to fulfill the minimum skin with for expansion
top_min_width = std::max(coord_t(0), top_min_width - top_reference_wall_expansion / 2); // if the min width is smaller than the pre-shrink then areas smaller than min_width will exist
bottom_min_width = std::max(coord_t(0), bottom_min_width - bottom_reference_wall_expansion / 2); // if the min width is smaller than the pre-shrink then areas smaller than min_width will exist
// skin areas are to be enlarged by skin_expand_distance but before they are expanded
// the skin areas are shrunk by min_width so that very narrow regions of skin
// (often caused by the model's surface having a steep incline) are not expanded
top_outset += top_min_width; // increase the expansion distance to compensate for the min_width shrinkage
bottom_outset += bottom_min_width; // increase the expansion distance to compensate for the min_width shrinkage
// Execute shrinkage and expansion in the same operation
if (top_outset)
{
upskin = upskin.offset(-top_min_width).offset(top_outset).unionPolygons(upskin).intersection(original_outline);
}
if (bottom_outset)
{
downskin = downskin.offset(-bottom_min_width).offset(bottom_outset).unionPolygons(downskin).intersection(original_outline);
}
}
/*
* This function is executed in a parallel region based on layer_nr.
* When modifying make sure any changes does not introduce data races.
*
* this function may only read/write the skin and infill from the *current* layer.
*/
void SkinInfillAreaComputation::generateSkinInsetsAndInnerSkinInfill(SliceLayerPart* part)
{
for (SkinPart& skin_part : part->skin_parts)
{
// Do not generate insets if the Bottom Pattern Initial Layer (for layer 0) and the Top/Bottom Layer Pattern
// (for the rest of the layers) are concentric
if ((layer_nr == 0 && mesh.settings.get<EFillMethod>("top_bottom_pattern_0") != EFillMethod::CONCENTRIC)
|| (layer_nr > 0 && mesh.settings.get<EFillMethod>("top_bottom_pattern") != EFillMethod::CONCENTRIC))
{
generateSkinInsets(skin_part);
}
generateInnerSkinInfill(skin_part);
}
}
/*
* This function is executed in a parallel region based on layer_nr.
* When modifying make sure any changes does not introduce data races.
*
* this function may only read/write the skin and infill from the *current* layer.
*/
void SkinInfillAreaComputation::generateSkinInsets(SkinPart& skin_part)
{
for (size_t inset_idx = 0; inset_idx < skin_inset_count; inset_idx++)
{
skin_part.insets.push_back(Polygons());
if (inset_idx == 0)
{
//The 10 micron reduced inset is to prevent rounding errors from creating gaps that get filled by the fill small gaps routine.
skin_part.insets[0] = skin_part.outline.offset(-skin_line_width / 2 + 10);
}
else
{
skin_part.insets[inset_idx] = skin_part.insets[inset_idx - 1].offset(-skin_line_width);
}
// optimize polygons: remove unnecessary verts
skin_part.insets[inset_idx].simplify();
if (skin_part.insets[inset_idx].size() < 1)
{
skin_part.insets.pop_back();
return; // don't generate inner_infill areas if the innermost inset was too small
}
}
}
/*
* This function is executed in a parallel region based on layer_nr.
* When modifying make sure any changes does not introduce data races.
*
* this function may only read/write the skin and infill from the *current* layer.
*/
void SkinInfillAreaComputation::generateInnerSkinInfill(SkinPart& skin_part)
{
if (skin_part.insets.empty())
{
skin_part.inner_infill = skin_part.outline;
return;
}
const Polygons& innermost_inset = skin_part.insets.back();
skin_part.inner_infill = innermost_inset.offset(-skin_line_width / 2);
}
/*
* This function is executed in a parallel region based on layer_nr.
* When modifying make sure any changes does not introduce data races.
*
* generateInfill read mesh.layers[n].parts[*].{insets,skin_parts,boundingBox} and write mesh.layers[n].parts[*].infill_area
*/
void SkinInfillAreaComputation::generateInfill(SliceLayerPart& part, const Polygons& skin)
{
if (part.insets.size() < wall_line_count)
{
return; // the last wall is not present, the part should only get inter perimeter gaps, but no infill.
}
const size_t wall_line_count = mesh.settings.get<size_t>("wall_line_count");
const coord_t infill_line_distance = mesh.settings.get<coord_t>("infill_line_distance");
coord_t offset_from_inner_wall = -infill_skin_overlap;
if (wall_line_count > 0)
{ // calculate offset_from_inner_wall
coord_t extra_perimeter_offset = 0; // to align concentric polygons across layers
const EFillMethod fill_pattern = mesh.settings.get<EFillMethod>("infill_pattern");
if (fill_pattern == EFillMethod::CONCENTRIC
&& infill_line_distance > mesh.settings.get<coord_t>("infill_line_width") * 2)
{
if (mesh.settings.get<bool>("alternate_extra_perimeter")
&& layer_nr % 2 == 0)
{ // compensate shifts otherwise caused by alternating an extra perimeter
extra_perimeter_offset = -innermost_wall_line_width;
}
if (layer_nr == 0)
{ // compensate for shift caused by walls being expanded by the initial line width multiplier
const coord_t normal_wall_line_width_0 = mesh.settings.get<coord_t>("wall_line_width_0");
const coord_t normal_wall_line_width_x = mesh.settings.get<coord_t>("wall_line_width_x");
const coord_t normal_walls_width = normal_wall_line_width_0 + (wall_line_count - 1) * normal_wall_line_width_x;
const coord_t walls_width = normal_walls_width * mesh.settings.get<Ratio>("initial_layer_line_width_factor");
extra_perimeter_offset += walls_width - normal_walls_width;
while (extra_perimeter_offset > 0)
{
extra_perimeter_offset -= infill_line_distance;
}
}
}
offset_from_inner_wall += extra_perimeter_offset - innermost_wall_line_width / 2;
}
Polygons infill = part.insets.back().offset(offset_from_inner_wall);
infill = infill.difference(skin.offset(infill_skin_overlap));
infill.removeSmallAreas(MIN_AREA_SIZE);
part.infill_area = infill.offset(infill_skin_overlap);
}
/*
* This function is executed in a parallel region based on layer_nr.
* When modifying make sure any changes does not introduce data races.
*
* this function may only read/write the skin and infill from the *current* layer.
*/
void SkinInfillAreaComputation::generateRoofing(SliceLayerPart& part)
{
const size_t roofing_layer_count = mesh.settings.get<size_t>("roofing_layer_count");
for (SkinPart& skin_part : part.skin_parts)
{
Polygons roofing;
if (roofing_layer_count > 0)
{
Polygons no_air_above = generateNoAirAbove(part);
skin_part.roofing_fill = skin_part.inner_infill.difference(no_air_above);
skin_part.inner_infill = skin_part.inner_infill.intersection(no_air_above);
// Insets are NOT generated for any layer if the top/bottom pattern is concentric.
// In this case, we still want to generate insets for the roofing layers based on the extra skin wall count,
// if the roofing pattern is not concentric.
if (!skin_part.roofing_fill.empty()
&& layer_nr > 0
&& mesh.settings.get<EFillMethod>("roofing_pattern") != EFillMethod::CONCENTRIC
&& mesh.settings.get<EFillMethod>("top_bottom_pattern") == EFillMethod::CONCENTRIC)
{
// Generate skin insets, regenerate the no_air_above, and recalculate the inner and roofing infills,
// taking into account the extra skin wall count (only for the roofing layers).
generateSkinInsets(skin_part);
regenerateRoofingFillAndInnerInfill(part, skin_part);
}
// On the contrary, unwanted insets are generated for roofing layers because of the non-concentric top/bottom pattern.
// In such cases we want to clear the skin insets first and then regenerate the proper roofing fill and inner infill
// in the concentric roofing_pattern.
else if (!skin_part.roofing_fill.empty()
&& layer_nr > 0
&& mesh.settings.get<EFillMethod>("roofing_pattern") == EFillMethod::CONCENTRIC
&& mesh.settings.get<EFillMethod>("top_bottom_pattern") != EFillMethod::CONCENTRIC)
{
// Clear the skin insets for the roofing layers and regenerate the roofing fill and inner infill without taking into
// account the Extra Skin Wall Count.
skin_part.insets.clear();
regenerateRoofingFillAndInnerInfill(part, skin_part);
}
}
}
}
/*
* This function is executed in a parallel region based on layer_nr.
* When modifying make sure any changes does not introduce data races.
*
* this function may only read the skin and infill from the *current* layer.
*/
Polygons SkinInfillAreaComputation::generateNoAirAbove(SliceLayerPart& part)
{
const size_t roofing_layer_count = mesh.settings.get<size_t>("roofing_layer_count");
const size_t wall_idx = std::min(size_t(2), mesh.settings.get<size_t>("wall_line_count"));
Polygons no_air_above = getWalls(part, layer_nr + roofing_layer_count, wall_idx);
if (!no_small_gaps_heuristic)
{
for (int layer_nr_above = layer_nr + 1; layer_nr_above < layer_nr + roofing_layer_count; layer_nr_above++)
{
Polygons outlines_above = getWalls(part, layer_nr_above, wall_idx);
no_air_above = no_air_above.intersection(outlines_above);
}
}
if (layer_nr > 0)
{
// if the skin has air below it then cutting it into regions could cause a region
// to be wholely or partly above air and it may not be printable so restrict
// the regions that have air above (the visible regions) to not include any area that
// has air below (fixes https://github.com/Ultimaker/Cura/issues/2656)
// set air_below to the skin area for the current layer that has air below it
Polygons air_below = getWalls(part, layer_nr, wall_idx).difference(getWalls(part, layer_nr - 1, wall_idx));
if (!air_below.empty())
{
// add the polygons that have air below to the no air above polygons
no_air_above = no_air_above.unionPolygons(air_below);
}
}
return no_air_above;
}
/*
* This function is executed in a parallel region based on layer_nr.
* When modifying make sure any changes does not introduce data races.
*
* this function may only read/write the skin and infill from the *current* layer.
*/
void SkinInfillAreaComputation::regenerateRoofingFillAndInnerInfill(SliceLayerPart& part, SkinPart& skin_part)
{
generateInnerSkinInfill(skin_part);
Polygons no_air_above = generateNoAirAbove(part);
skin_part.roofing_fill = skin_part.inner_infill.difference(no_air_above);
skin_part.inner_infill = skin_part.inner_infill.intersection(no_air_above);
}
void SkinInfillAreaComputation::generateInfillSupport(SliceMeshStorage& mesh)
{
const coord_t layer_height = mesh.settings.get<coord_t>("layer_height");
const AngleRadians support_angle = mesh.settings.get<AngleRadians>("infill_support_angle");
const double tan_angle = tan(support_angle) - 0.01; //The X/Y component of the support angle. 0.01 to make 90 degrees work too.
const coord_t max_dist_from_lower_layer = tan_angle * layer_height; //Maximum horizontal distance that can be bridged.
for (int layer_idx = mesh.layers.size() - 2; layer_idx >= 0; layer_idx--)
{
SliceLayer& layer = mesh.layers[layer_idx];
SliceLayer& layer_above = mesh.layers[layer_idx + 1];
Polygons inside_above;
Polygons infill_above;
for (SliceLayerPart& part_above : layer_above.parts)
{
inside_above.add(part_above.infill_area);
infill_above.add(part_above.getOwnInfillArea());
}
for (SliceLayerPart& part : layer.parts)
{
const Polygons& infill_area = part.infill_area;
if (infill_area.empty())
{
continue;
}
const Polygons unsupported = infill_area.offset(-max_dist_from_lower_layer);
const Polygons basic_overhang = unsupported.difference(inside_above);
const Polygons overhang_extented = basic_overhang.offset(max_dist_from_lower_layer + 50); // +50 for easier joining with support from layer above
const Polygons full_overhang = overhang_extented.difference(inside_above);
const Polygons infill_support = infill_above.unionPolygons(full_overhang);
part.infill_area_own = infill_support.intersection(part.getOwnInfillArea());
}
}
}
void SkinInfillAreaComputation::generateGradualInfill(SliceMeshStorage& mesh)
{
// no early-out for this function; it needs to initialize the [infill_area_per_combine_per_density]
float layer_skip_count = 8; // skip every so many layers as to ignore small gaps in the model making computation more easy
if (!mesh.settings.get<bool>("skin_no_small_gaps_heuristic"))
{
layer_skip_count = 1;
}
const coord_t gradual_infill_step_height = mesh.settings.get<coord_t>("gradual_infill_step_height");
const size_t gradual_infill_step_layer_count = round_divide(gradual_infill_step_height, mesh.settings.get<coord_t>("layer_height")); // The difference in layer count between consecutive density infill areas
// make gradual_infill_step_height divisible by layer_skip_count
float n_skip_steps_per_gradual_step = std::max(1.0f, std::ceil(gradual_infill_step_layer_count / layer_skip_count)); // only decrease layer_skip_count to make it a divisor of gradual_infill_step_layer_count
layer_skip_count = gradual_infill_step_layer_count / n_skip_steps_per_gradual_step;
const size_t max_infill_steps = mesh.settings.get<size_t>("gradual_infill_steps");
const LayerIndex min_layer = mesh.settings.get<size_t>("initial_bottom_layers");
const LayerIndex max_layer = mesh.layers.size() - 1 - mesh.settings.get<size_t>("top_layers");
for (LayerIndex layer_idx = 0; layer_idx < static_cast<LayerIndex>(mesh.layers.size()); layer_idx++)
{ // loop also over layers which don't contain infill cause of bottom_ and top_layer to initialize their infill_area_per_combine_per_density
SliceLayer& layer = mesh.layers[layer_idx];
for (SliceLayerPart& part : layer.parts)
{
assert(part.infill_area_per_combine_per_density.size() == 0 && "infill_area_per_combine_per_density is supposed to be uninitialized");
const Polygons& infill_area = part.getOwnInfillArea();
if (infill_area.size() == 0 || layer_idx < min_layer || layer_idx > max_layer)
{ // initialize infill_area_per_combine_per_density empty
part.infill_area_per_combine_per_density.emplace_back(); // create a new infill_area_per_combine
part.infill_area_per_combine_per_density.back().emplace_back(); // put empty infill area in the newly constructed infill_area_per_combine
// note: no need to copy part.infill_area, cause it's the empty vector anyway
continue;
}
Polygons less_dense_infill = infill_area; // one step less dense with each infill_step
for (size_t infill_step = 0; infill_step < max_infill_steps; infill_step++)
{
LayerIndex min_layer = layer_idx + infill_step * gradual_infill_step_layer_count + static_cast<size_t>(layer_skip_count);
LayerIndex max_layer = layer_idx + (infill_step + 1) * gradual_infill_step_layer_count;
for (float upper_layer_idx = min_layer; upper_layer_idx <= max_layer; upper_layer_idx += layer_skip_count)
{
if (upper_layer_idx >= mesh.layers.size())
{
less_dense_infill.clear();
break;
}
const SliceLayer& upper_layer = mesh.layers[static_cast<size_t>(upper_layer_idx)];
Polygons relevent_upper_polygons;
for (const SliceLayerPart& upper_layer_part : upper_layer.parts)
{
if (!upper_layer_part.boundaryBox.hit(part.boundaryBox))
{
continue;
}
relevent_upper_polygons.add(upper_layer_part.getOwnInfillArea());
}
less_dense_infill = less_dense_infill.intersection(relevent_upper_polygons);
}
if (less_dense_infill.size() == 0)
{
break;
}
// add new infill_area_per_combine for the current density
part.infill_area_per_combine_per_density.emplace_back();
std::vector<Polygons>& infill_area_per_combine_current_density = part.infill_area_per_combine_per_density.back();
const Polygons more_dense_infill = infill_area.difference(less_dense_infill);
infill_area_per_combine_current_density.push_back(more_dense_infill);
}
part.infill_area_per_combine_per_density.emplace_back();
std::vector<Polygons>& infill_area_per_combine_current_density = part.infill_area_per_combine_per_density.back();
infill_area_per_combine_current_density.push_back(infill_area);
part.infill_area_own = nullptr; // clear infill_area_own, it's not needed any more.
assert(part.infill_area_per_combine_per_density.size() != 0 && "infill_area_per_combine_per_density is now initialized");
}
}
}
void SkinInfillAreaComputation::combineInfillLayers(SliceMeshStorage& mesh)
{
if (mesh.layers.empty() || mesh.layers.size() - 1 < static_cast<size_t>(mesh.settings.get<size_t>("top_layers")) || mesh.settings.get<coord_t>("infill_line_distance") == 0) //No infill is even generated.
{
return;
}
const coord_t layer_height = mesh.settings.get<coord_t>("layer_height");
const size_t amount = std::max(1U, round_divide(mesh.settings.get<coord_t>("infill_sparse_thickness"), std::max(layer_height, coord_t(1)))); //How many infill layers to combine to obtain the requested sparse thickness.
if(amount <= 1) //If we must combine 1 layer, nothing needs to be combined. Combining 0 layers is invalid.
{
return;
}
/* We need to round down the layer index we start at to the nearest
divisible index. Otherwise we get some parts that have infill at divisible
layers and some at non-divisible layers. Those layers would then miss each
other. */
size_t bottom_most_layers = mesh.settings.get<size_t>("initial_bottom_layers");
LayerIndex min_layer = static_cast<LayerIndex>(bottom_most_layers + amount) - 1;
min_layer -= min_layer % amount; //Round upwards to the nearest layer divisible by infill_sparse_combine.
LayerIndex max_layer = static_cast<LayerIndex>(mesh.layers.size()) - 1 - mesh.settings.get<size_t>("top_layers");
max_layer -= max_layer % amount; //Round downwards to the nearest layer divisible by infill_sparse_combine.
for(LayerIndex layer_idx = min_layer; layer_idx <= max_layer; layer_idx += amount) //Skip every few layers, but extrude more.
{
SliceLayer* layer = &mesh.layers[layer_idx];
for(size_t combine_count_here = 1; combine_count_here < amount; combine_count_here++)
{
if(layer_idx < static_cast<LayerIndex>(combine_count_here))
{
break;
}
LayerIndex lower_layer_idx = layer_idx - combine_count_here;
if (lower_layer_idx < min_layer)
{
break;
}
SliceLayer* lower_layer = &mesh.layers[lower_layer_idx];
for (SliceLayerPart& part : layer->parts)
{
for (unsigned int density_idx = 0; density_idx < part.infill_area_per_combine_per_density.size(); density_idx++)
{ // go over each density of gradual infill (these density areas overlap!)
std::vector<Polygons>& infill_area_per_combine = part.infill_area_per_combine_per_density[density_idx];
Polygons result;
for (SliceLayerPart& lower_layer_part : lower_layer->parts)
{
if (part.boundaryBox.hit(lower_layer_part.boundaryBox))
{
Polygons intersection = infill_area_per_combine[combine_count_here - 1].intersection(lower_layer_part.infill_area).offset(-200).offset(200);
result.add(intersection); // add area to be thickened
infill_area_per_combine[combine_count_here - 1] = infill_area_per_combine[combine_count_here - 1].difference(intersection); // remove thickened area from less thick layer here
unsigned int max_lower_density_idx = density_idx;
// Generally: remove only from *same density* areas on layer below
// If there are no same density areas, then it's ok to print them anyway
// Don't remove other density areas
if (density_idx == part.infill_area_per_combine_per_density.size() - 1)
{
// For the most dense areas on a given layer the density of that area is doubled.
// This means that - if the lower layer has more densities -
// all those lower density lines are included in the most dense of this layer.
// We therefore compare the most dense are on this layer with all densities
// of the lower layer with the same or higher density index
max_lower_density_idx = lower_layer_part.infill_area_per_combine_per_density.size() - 1;
}
for (size_t lower_density_idx = density_idx; lower_density_idx <= max_lower_density_idx && lower_density_idx < lower_layer_part.infill_area_per_combine_per_density.size(); lower_density_idx++)
{
std::vector<Polygons>& lower_infill_area_per_combine = lower_layer_part.infill_area_per_combine_per_density[lower_density_idx];
lower_infill_area_per_combine[0] = lower_infill_area_per_combine[0].difference(intersection); // remove thickened area from lower (single thickness) layer
}
}
}
infill_area_per_combine.push_back(result);
}
}
}
}
}
}//namespace cura